Hach-lange ORBISPHERE 410 User Manual User Manual

DOC024.52.93001ORBISPHERE Model 410 AnalyzerUser Manual05/2013, Edition 10

8General Information1.4 Product recycling informationENGLISHElectrical equipment marked with this symbol may not be disposed of in European public dis

HACH COMPANY World HeadquartersP.O. Box 389, Loveland, CO 80539-0389 U.S.A.Tel. (970) 669-3050(800) 227-4224 (U.S.A. only)Fax (970) 669-2932orders@hac

9General InformationSVENSKAElektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga sopstationer efter 20

10General Information1.5 Product disposalNote: The following only applies to European customers.Hach Lange is committed to ensuring that the risk of a

11General Information1.6 Restriction of hazardous substances (RoHS)The European Union RoHS Directive and subsequent regulations introduced in member s

12General Information

13Section 2 Specifications Specifications are subject to change without notice.2.1 Technical specificationsOPERATING CONDITIONSOperating temperature l

14Specifications2.2 Hardware descriptionThe instrument hardware is made of one main board, and one measurement board for the measurement channel (= th

15SpecificationsExample: 410 / A / W1C0 0000• Analyzer model 410• For oxygen measurement• Wall mounted• 100-240 VAC• 0/4 20 mA analog output• RS-485•

16Specifications2.5 Default parametersThe table below indicates the factory default configurations. The instrument has these settings when started for

17Section 3 InstallationThis section provides necessary information to install and connect the analyzer. The installation of the analyzer should be pe

18Installation3.2 Installation check listTo complete the installation, proceed to the following actions:1. Follow the installation instructions in thi

19Installation3.3 Wall mount and pipe mount instruments3.3.1 Instrument dimensionsFigure 1 Wall and pipe mount instrument dimensions (in millimeters)

20Installation3.3.2 Wall mounting3.3.3 Pipe mountingAttach the U bracket provided to the wall with two screws (not provided).Tilt the instrument sligh

21Installation3.3.4 Connection panel (bottom of instrument)Front panel doorA square key is provided to open the instrument front panel locks. The two

22Installation3.4 Panel mount instrument3.4.1 Instrument dimensionsFigure 5 Panel mount instrument dimensions (in millimeters)

23Installation3.4.2 MountingFigure 6 Panel mount bracket frame1. Cut an opening in the panel to accommodate the bracket frame provided (this is the s

24Installation3.4.3 Connection panel (bottom of instrument)Alternative instrument mounting procedureWhen it is not convenient to work from the back of

25Installation3.5 Connectors assembly instructions3.5.1 Cable gland wiring instructionsA waterproof cable gland is provided each time a cable must be

26Installation3.5.2 USB-B client adapter cable3.6 Connection to mains power supply3.6.1 Power supply connection (low voltage instruments)For low volta

27Installation3.6.2 Power supply connection (high voltage instruments)High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired int

1Table of ContentsSection 1 General Information...

28InstallationWire the female connector as follows:1. Take the narrow end of the connector (4) in one hand and the main body (2) in the other and unsc

29Installation3.7.2 Electronic boards connectorsConnectors P8 on the main board, and connectors J7 and J8 on the measurement board are made of two par

30Installation3.7.4 Measurement boardThe different measurement boards for the EC and TC sensors are illustrated in Figure 14 and Figure 15 below. The

31InstallationNote: To change the type of sensor (e.g. from a 31xxx sensor to a 31xxxS smart sensor) contact your local Hach Lange representative.3.8

32Installation3.9 Sensor installation3.9.1 EC SensorsFor EC sensor installation, servicing, and maintenance ensure you follow the instructions in the

33Section 4 User Interface4.1 InstrumentThe instrument front panel provides these user interfaces:• A touch screen acting as display, touch pad and ke

34User Interface4.2.1 Function keys on the header barShortcut to the user login window. Pressing this button for more than 2 seconds calls the ID and

35User Interface4.2.2 Menu navigation4.2.3 Rolling list4.2.4 Virtual keyboardFigure 20 Main menu windowPressing the “menu” button in the header bar c

36User Interface4.2.5 Identification and authorization level Note: To get to level 0, press the unlock button and OK, without entering any ID or passw

37User Interface4.3 Main menu structureThis is the structure of the main menu which is used to control every functionality of the instrument. These su

2Table of Contents4.2.5 Identification and authorization level ...364.2

38User Interface

39Section 5 View MenuFigure 26 View menu

40View Menu5.1 Selection of the view styleNumeric viewThis is the default view. Display shows the numeric measurement value identified for the gas mea

41View Menu5.2 Configuration of the view stylesKurtosisFigure 28 KurtosisKurtosis is a parameter that describes the shape of a random variable’s prob

42View Menu

43Section 6 Measurement MenuFigure 29 Measurement menu

44Measurement Menu6.1 Instrument configuration6.2 Measurement configurationContinuous mode descriptionContinuous mode is typically used for process me

45Measurement MenuMeasurement alarms configurationSet the thresholds for the low/high concentration levels, according to the application. Each alarm t

46Measurement MenuAdvanced configuration - EC sensor• Enable negative concentration: Check as appropriate. See O3 sensor calibration on page 52Advance

47Measurement Menu6.3 Measured data storageMeasured data storageThere is one measurement file which contains the data generated by the measurement cyc

3Table of Contents13.4 Screen...

48Measurement Menu

49Section 7 Calibration MenuNote: The amplifiers calibration option is reserved for Hach Lange service technicians only, and is therefore not explaine

50Calibration MenuFigure 32 Calibration menu (cont. from previous page)

51Calibration Menu7.1 Definitions7.2 EC gas sensor calibrationDefinitionsTo calibrate the gas to measure (main gas), the user usually puts the sensor

52Calibration Menu7.2.1 O2 sensor calibration7.2.2 O3 sensor calibrationCalibration results A calibration screen will be displayed showing current mea

53Calibration Menu7.3 TC gas sensor calibrationCalibration of the measured gasStart Before initiating a calibration process, the calibration parameter

54Calibration Menu7.4 Calibration errors (EC and TC sensors)7.5 Barometric pressure calibration7.6 Calibration reportsCalibration errors (EC and TC se

55Section 8 Inputs/Outputs MenuFigure 33 Inputs/Outputs menu

56Inputs/Outputs Menu8.1 Configure snooze8.2 View inputs/outputs8.3 RelaysConfigure snoozeIn the event of an alarm, the “snooze” button stops the inst

57Inputs/Outputs Menu8.4 Analog outputsFigure 34 Analog outputs menu

4Table of Contents

58Inputs/Outputs MenuAnalog outputsThere are three analog outputs available. These outputs are configurable in terms of function, content, and behavio

59Inputs/Outputs MenuThe following table lists the default configuration. The first three events on the list are pre-set and only the priority can be

60Inputs/Outputs MenuAnalog outputs (continued)Calibration of the analog outputThe calibration of the analog output is aimed at aligning the internall

61Inputs/Outputs Menu8.5 Analog output characteristicsAnalog output characteristics“Linear” analog output The "Linear" output is the default

62Inputs/Outputs MenuAnalog output characteristics (continued)“Tri-linear” analog outputThe "Tri-linear" output brings benefits over the “Li

63Inputs/Outputs MenuTri-linear Range Measurement M Resolution R4-20 mA1: AOL > I > 4 M=MLL+(ML-MLL)*(I-4)/(AOL-4) R=(ML-MLL)*20/((AOL-4)*1010)

64Inputs/Outputs Menu

65Section 9 Communication MenuFigure 35 Communication menuThe external RS-485 port of the main board is directly connected to a RS-485 bus (single tw

66Communication Menu9.1 RS-485 simple mode configurationThis protocol allows the instrument to output data to an external device (PLC, SCADA, PC, etc.

67Communication Menu9.1.1 Data availableAll individual data are separated by at least one tabulation character (ASCII code=0x09).For the cyclic measur

5Section 1 General Information1.1 DisclaimerThe information in this manual has been carefully checked and is believed to be accurate. However, Hach La

68Communication MenuGas sensor calibration report exampleCalibration report nb 1Type . . . . . . . . . . . . . . . . . . . . .Sensor calibrated on th

69Communication Menu9.1.2 Example of useIn this example we use: • One PC with a RS232 port.• One "RS-485<->RS232 converter"Procedure:1

70Communication Menu9.2 PROFIBUS-DP communication (optional)9.2.1 InstallationOn the ORBISPHERE CD, there is an “Orbi3218.gsd” and an “Orbi3218.bmp” f

71Communication Menu9.2.2 Input/Output dataThe main board:• Writes the latest measurement data to the Profibus Input Buffer.• Checks if a command writ

72Communication MenuThe gas, temperature and barometric pressure unit values are coded as defined in the following tables:Note: If the instrument stop

73Communication MenuCommandsThe “Command Output Buffer” is formatted as follows:The “Command Input Buffer” is located just after the measurement data

74Communication MenuActivate sensor command - outputActivate sensor command - input9.3 USB-A port (host)This option allows the export or import of dat

75Communication Menu9.4 HTTP/TCP-IP9.4.1 OverviewWhen activated this option downloads data from the instrument directly to a web page that can be acce

76Communication MenuOnce a valid username/password combination has been entered, the initial web page will be displayed giving a list of options:Click

77Communication Menu9.5 Data file transfer through the USB-B port (client)The USB port allows you to copy data files from the instrument to a PC using

6General Information1.3.2 Safety precautions• The power cord plug connection is also used as a main power switch.• The instrument must be connected to

78Communication MenuUploaded FilesThere are a number of files that are uploaded to the PC during this process. However, only the text files (with a .t

79Section 10 Security MenuNote: When the instrument is started for the very first time, security is disabled by default. It is highly recommended that

80Security Menu10.2 Configure security10.3 User management10.4 User action log fileConfigure securityThis enables defining the users with their access

81Section 11 Products MenuFigure 37 Products menu

82Products MenuProductsThis option allows users to save and/or use previously saved product configurations. A maximum of 100 different product configu

83Section 12 Global Configuration MenuFigure 38 Global configuration menuGlobal configurationThe global configuration option allows users to save, an

84Global Configuration Menu

85Section 13 Services MenuFigure 39 Services menu - Part 1

86Services MenuFigure 40 Services menu - Part 2

87Services Menu13.1 Sensor diagnosticsSensor diagnosticsCalibration timer The instrument can automatically remind the user when the next sensor calibr

7General Information1.3.4 Precautionary labelsRead all labels and tags attached to the analyzer. Personal injury or damage to the analyzer could occur

88Services Menu13.2 Language selection13.3 Clock13.4Screen13.5 Buzzer13.6 Boards infoAmplifiers (TC sensor only)This feature will display the measured

89Services Menu13.7 Batteries13.8 Software download13.9 End applicationBatteriesOn all instruments this display gives the real time clock battery char

90Services Menu

91Section 14 Maintenance and Troubleshooting14.1 Instrument maintenance14.2 Troubleshooting The possible events, along with the text message displayed

92Maintenance and Troubleshooting14.3 List of events and alarms14.4Storage, handling and transportationProtect the instrument against the elements: ra

93Section 15 Part Lists15.1 Accessories15.2 Spare partsPart N° Description29089 Purge gas pressure regulator kit for TC sensors32501.0310 wire cable t

94Part Lists

95Section 16 Glossary16.1 Gas units16.2 Generic terms and definitionsUnit Meaning % airpercentage, by weight. A concentration of 100% air corresponds

96GlossaryMaster / Slave modesA device operating as a master will poll one or more devices operating as a slave. This means a slave device cannot volu

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