Hach-lange FILTRAX User Manual User Manual

DOC023.52.03045FILTRAXUser Manual08/2012 Edition 3A© HACH-LANGE GmbH, 2003, 2010, 2012. All rights reserved. Printed in Germany.

8General information2.5 Instrument layout2.5.1 Control unitFig. 2-3 Control unit2.5.2 Module carrierFig. 2-4 Module carrier 1. Suction tube connectio

General information92.5.3 Sample tubesFig. 2-5 Sample tubes2.5.4 Filter modulesThe two filter modules should only be installed during commissioning. O

10General informationFig. 2-6 Filter module

11Section 3 InstallationDANGEROnly qualified experts should conduct the tasks described in this section.DANGERSelect an appropriate installation locat

12InstallationFig. 3-7 Installation overview1. Module carrier 5. Process instrument2. Bracket FILTRAX module carrier (option) 6. Sample tube3. Suctio

Installation133.1 Mechanical installation3.1.1 DimensionsFig. 3-8 Control unitDANGERSelect an appropriate installation location for the instrument.Pla

14InstallationFig. 3-9 Module carrier and filter module

Installation15Fig. 3-10 Control unit bracket components 1. HRO304 supporting pipe 1.8 mIncluded in hardware LZX416:6. Cheese head bolt M8 x 16 (4)7. B

16Installation3.2 Installing control unit with control unit bracket LZX676Fig. 3-11 Installation of control unit bracket1. Rear of control unit 6. Bra

Installation17Fig. 3-12 Installation on a wall (hole diagram)Procedure:1. Make the two upper holes.2. Use wall plugs and screws from the accessory set

18InstallationFig. 3-13 Components for the module carrier bracket 1. (a) BRO060 mounting pipe 2.0 m for LZX414.00.00000 (b) BRO069 mounting pipe 2.0 m

Installation19Fig. 3-14 Installation of module carrier1. Base 7. Fastening lug2. Anchor (4) 8. Cheese head bolt M8 x 403. Blanking plug 9. Cheese head

20Installation3.3 Connecting tubesFig. 3-15 Preparation of suction tube connection 1. Protective tube (transport protection) 4. Cable gland M20 x 1.52

Installation21Fig. 3-16 Preparation of sample tube connection 1. Protective tube (transport protection) 4. Cable gland M20 x 1.52. Shrink tube 5. Suc

22InstallationFig. 3-17 Layout of suction tube1. Suction tube 4. Air tubes2. Pipe heater connecting cable 5. Clip3. Sample suction tubesNOTICEThe tube

Installation23Note: the sample pressure tube (1) is pushed through the flowmeter from below and fastened to the 90° fitting (3). The fixing screw (2)

24InstallationFig. 3-19 Tube diagramNote: always ensure that the tubes are laid correctly! The filter modules may be damaged if sample is pumped back

Installation253.4 Electrical connectionsNOTICEUse only earthed sockets for the connection of this device to the power supply.If it is not clear whethe

26InstallationFig. 3-20 Terminal assignmentsTable 3-1 Terminal assignments1. Mains cable (power supply) 3. Heater connecting cable, sample tube2. Eart

Installation273.5 Connection to process instrumentsThe filtered sample passes through the sample pressure tube inside the sample tube to the process i

1ContentsSection 1 Technical data...

28InstallationFig. 3-22 Connection of sample pressure tube1. FILTRAX sample pressure tube 5. 4/6 tube2. Sleeve 6. 2/4 tube3. Quick-release connector 7

Installation29

30Section 4 Commissioning4.1 Placing instrument in operationAfter assembly has been completed, you can place FILTRAX in operation.For this purpose1. C

Commissioning31Fig. 4-23 Inserting filter modules

32Commissioning4.2 Taking instrument out of operation4.2.1 Filter modulesIf the instrument is to be taken out of operation for an extended period, you

Commissioning33

34Section 5 Operation5.1 Using the keypadAll functions in the instrument are software-controlled. Operation is via menus using the four keys below the

Operation355.2 Menu overviewMenu level 1 Menu level 2+DEVICEDATAFor setting the instrument parametersCONTRASTLANGUAGEHEATERHEAT.STARTHEAT.STOPWARNING

36Operation5.3 [+DEVICEDATA] menuInstrument parameters for adaptation to the related conditions.Note: While the instrument is in this menu, sample pu

Operation375.4 [+SIGNALS] menuThe [+SIGNALS] menu is used for service and inspection by the manufacturer. It is not needed for operation and the instr

2ContentsSection 8 Spare parts...

38Operation5.5 [+OP.COUNTERS] menuThe [+OP.COUNTERS] menu provides information on the duration of the use of the various instrument components and con

Operation395.6 [+SERVICE] menuImportant Note: All maintenance and service work apart from pure visual inspection must be performed with the instrument

40OperationMENUSubmenuCommand Description+SERVICE+OP.COUNTERSOpen [+OP.COUNTERS] menu - all counters can now be reset+TEST OF FUNCT.Component Possible

Operation41

42Section 6 MaintenanceThe manufacturer recommends taking out a service contract. This contract extends the warranty to 5 years and ensures that all i

Maintenance436.1.1 WeeklyVisual inspection• General instrument function• Function of the venting on the filter modules• Quality of the filtered sample

44Maintenance6.1.3 Every 12 or 24 monthsAs part of the service contract by customer service:after 12 months• Replacement of the metering tubes togethe

Maintenance456.1.4 Menu-based cleaningNormal operation of this device may require the use of samples that are biologically unsafe.DANGERPotential dang

46Maintenance6.1.5 Cleaning with cleaning container (option)Action FILTRAX display1. On all process instruments connected and on the FILTRAX open the

Maintenance479. Open the [+SERVICE] menu and then the [PREPUMP] function.[+SERVICE]PREPUMP 600 s (count down to 0)10. 10-15 minutes later place all in

3Section 1 Technical dataTable 1-1 FILTRAXSubject to change without notice.Supply: 230 V (option 115 V) ±10% AC, 50-60 HzPower consumption:Device with

48Maintenance6.1.6 Cleaning with cleaning set (option)Action Menu/acknowledge1. On all process instruments connected and on the FILTRAX open the [+SER

49Section 7 Faults, causes, rectificationNote: FILTRAX has three different types of error messages7.1 MessagesOnly text is displayed referring to the

50Faults, causes, rectification7.3 FaultsText is displayed, the red signal lamp is active and the fault relay contact is set. Action must be taken imm

51Section 8 Spare partsBaysilone paste ...

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53Section 9 Warranty and liabilityThe manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes the

54Warranty and liability

55Section 10 Contact HACH CompanyWorld HeadquartersP.O. Box 389Loveland, Colorado80539-0389 U.S.A.Tel (800) 227-HACH(800) -227-4224(U.S.A. only)Fax (

56ContactHACH LANGE D.O.O.Fajfarjeva 15SI-1230 DomžaleTel. +386 (0)59 051 000Fax +386 (0)59 051 [email protected]ΗΑCH LANGE E.Π.Ε

4Technical data

5Section 2 General information2.1 Safety informationPlease read this entire manual before unpacking, setting up or operating this equipment. Pay atten

6General information2.2 ApplicationsThe FILTRAX sampling system is a device for the filtration and pumping of waste water samples from the activated s

General information72.4 Items suppliedFig. 2-2 Items supplied1. Control unit 9. Operating instructions2. LZX670 (230 V) module carrier with 5 m suctio