Hach-lange SC 1000 User Manual

DOC023.52.90007sc1000 controllerUSER MANUAL05/2013 Edition 6A© HACH-Lange GmbH, 2004, 2008, 2010-2013. All rights reserved. Printed in Germany

8Specifications1.1 Controller dimensionsFigure 1 sc1000 controller dimensions

98Advanced Operations6.3.3.6 Function set to PWM CONTROL/LINEAR working modeTable 34 Color/line code for Figure 61Error listWarning listProcess event

99Advanced OperationsFigure 63 shows the behavior of the relay in the PWM Control/linear mode.Figure 62 PWM Control/Linear mode—Maximum value1 Process

100Advanced OperationsFigure 63 Relay behavior—PWM Control/Linear mode1 High alarm 4 Time (x-axis)2 Low alarm 5 Selected source (y-axis)3 PeriodTable

101Advanced Operations6.3.3.7 Function set to PWM CONTROL/PID CONTROL working modePWM CONTROL/PID CONTROLSET FUNCTIONDefault value: LINEARThe 2nd SET

102Advanced OperationsWith the PWM CONTROL/PID CONTROL the relay generates a PWM (Pulse-Width-Modulated) signal with an on/off ratio trying to control

103Advanced OperationsFigure 64 Relay behavior—FREQ. Control/Linear mode1 High Limit 4 Cycle duration2 Low Limit 5 Selected source (y-axis)3 Time (x-a

104Advanced Operations6.3.3.9 Function set to FREQ. Control/PID CONTROL modeFREQ. Control /PID CONTROLSET FUNCTIONDefault value: LINEARThere are two S

105Advanced Operations6.3.3.10 Function set to TIMER working modeFigure 65 shows the behavior of the relay in the Timer mode.INPUT VALUEDisplays the p

106Advanced Operations6.3.3.11 Function set to SYSTEM ERROR working modeFigure 65 Timer mode—Relay behavior1 OFF Duration 3 OFF Delay2 Duration 4 Time

107Advanced Operations6.3.4 Network Modules (Profibus, Modbus)The sc1000 controller can be embedded as a slave into an existing fieldbus system. The N

9Section 2 General InformationThe information in this manual has been carefully checked and is believed to be accurate. However, the manufacturer assu

108Advanced OperationsERRORDefault value: 0The value entered in this menu will be set in the first simulated tag (Table 16).STATUSDefault value: 0The

109Advanced Operations6.3.4.2 Modbussc1000 SETUPNETWORK MODULESFIELDBUSTELEGRAMSets up an Modbus slave which is based on individual composition of dat

110Advanced Operations6.3.5 GSM moduleThe GSM Module menu contains all settings which are needed for remote communication (dial-up) between the sc1000

111Advanced Operationssc1000 SETUPGSM MODULEPROVIDER Displays the current mobile network.SIGNAL STRENGTH Displays the radio signal strength (0 %–100 %

112Advanced OperationsPLMN CODEThe GSM module searchs a wireless network automatically. Abroad or in border areas it may be necessary to dial in a mob

113Advanced OperationsExample:6.3.6 Device managementThe Device Management menu contains all settings for administering devices which are connected to

114Advanced Operations6.3.7 Display settingsThe Display settings menu controls the touch screen settings of the sc1000 controller.6.3.8 Browser access

115Advanced Operations6.3.9 Storage cardThe Storage card menu contains various commands for saving sc1000 controller log files to a SD card and restor

116Advanced Operations6.3.12 SYSTEM SETUP/LICENSE MANAGEMENTUsed to activate or remove software features from the system. The features that are activa

117Advanced Operations6.4.1 Bus statusThe Bus Status menu informs the user about communication problems which might restrict data availability and deg

10General Information2.1.2 Precautionary labelsRead all labels and tags attached to the instrument. Personal injury or damage to the instrument could

118Advanced Operations• A matrix correction that involves the measurement data generated in the laboratory being used to correct the probeDuring a pur

119Section 7 Maintenance7.1 General maintenance• Regularly check the probe module and the display module for mechanical damage. • Regularly check all

120MaintenanceFigure 68 Fuse replacement (AC version)1 Fuse (2), F1 and F2: M 3.5 A medium slow-blow 3 Remove fuse from holder as shown.2 Fuse (2), F3

121Section 8 Troubleshooting8.1 General problems and GSM module errorsTable 40 General ProblemsProblem Cause/SolutionIncorrect display reaction when t

122Troubleshooting8.2 GSM Module errors8.3 Error, warning and reminder messagesA message window informs the user about sc1000 controller problems. The

123Troubleshooting8.3.2 Message formatTable 43 and Table 44 show the message window formats:8.3.3 Error and warning ID numbersTable 43 Message window

124Troubleshooting8.4 SMS serviceProvided the display module is equipped with a GSM modem and a SIM card, the sc1000 controller can send SMS to up to

125Troubleshooting8.5 Test the expansion cards in the Maintenance menu8.5.1 Test the output cardIn the TEST/MAINT menu, every output current can be se

126Troubleshooting8.5.2 Test the input cardIn the TEST/MAINT menu, every input current channel can be checked. If necessary, each input can be adjuste

127Troubleshooting6. Cross-check the small input current. 7. Repeat the steps 1–6 until the input precision reaches a desired value.TEST/MAINTCURRENT

11Section 3 Installation 3.1 Mechanical installation3.2 Mounting the controller3.2.1 Wall mountingLeave a minimum of 5 cm (2 in.) of space at the t

128Troubleshooting8.5.3 Test the relay cardIn the TEST/MAINT menu, the relay function can be checked.The relay function can be tested by manually swit

129Section 9 Replacement Parts and Accessories9.1 Expansion cardsDescription QTY Item No.Internal input card, analog/digital with 4× (0–20/4–20 mA) or

130Replacement Parts and AccessoriesExternal SD 1 GB kit 1 YAB096External antenna 1 LZX990Extension cable for external antenna 1 LZX9559.5 Replacemen

131Replacement Parts and Accessories9.6 Exploded view drawingsThe assembly drawings provided in this section are intended for the purpose of identifyi

132Replacement Parts and AccessoriesFigure 70 Probe module cover

133Replacement Parts and AccessoriesFigure 71 Probe module connections

134Replacement Parts and AccessoriesFigure 72 Probe module circuit cards

135Replacement Parts and AccessoriesFigure 73 Display module

136Replacement Parts and Accessories

137Section 10 Contact Information HACH CompanyWorld HeadquartersP.O. Box 389Loveland, Colorado80539-0389 U.S.A.Tel (800) 227-HACH(800) -227-4224(U.S.A

12Installation3.2.2 Vertical or horizontal pipe mountingRefer to Figure 4 for mounting descriptions. For more information on pipe mounting refer to th

138Contact InformationHACH LANGE D.O.O.Fajfarjeva 15SI-1230 DomžaleTel. +386 (0)59 051 000Fax +386 (0)59 051 [email protected]ΗΑC

139Section 11 Warranty and liabilityThe manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes t

140Warranty and liability

141Section 12 CertificationThe manufacturer certifies this instrument was tested thoroughly, inspected and found to meet its published specifications

142Certification

143Appendix A DIN Rail Expansion ModulesA.1 Mount the DIN rail 1. Make sure that the wall is dry, flat, structurally suitable, and not electrically co

144A.3 Attach the base moduleThe base module provides a connection for a display module and contains a connection and the terminating resistor for the

145A.4 Attach the external relay moduleThe external relay card provides 4 relays, each with one change-over contact. The relays can switch maximum 250

146A.5 Attach the external output moduleThe output module provides two outputs, 0–20 mA/4–20 mA, 500 Ohm. 1. Remove power and disconnect all cable con

147A.6 Attach the external input moduleInstruments with (0–20 mA/4–20 mA) outputs can be connected to this module. The signals can be scaled as requir

13Installation3.2.3 Panel MountingRefer to the instruction sheet supplied with the mounting hardware for installation instructions. 3.2.4 Sun-shieldTh

148A.7 Dismantle the DIN rail1. Delete the module(s) in the sc1000 controller.2. Remove power and disconnect all cable connections to the module(s).3.

149Figure 81 Dismantling the DIN rail

150

14Installation3.3.1 Electrostatic discharge (ESD) considerations Delicate internal electronic components can be damaged by static electricity, resulti

15InstallationIf installed outdoors, provide overvoltage protection between the power and the sc1000 controller. Make sure the data and power cables d

16Installationground wire) can be used, see Section 9, page 129. See Figure 6 for strain relief and conduit opening sealing plug assembly. See Figure

17InstallationFigure 7 Housing breakouts1 Storage card slot 6 AC power connection (PS1), strain relief M20 × 1.4 mm (4–8 mm cable diameter), conduit,

18InstallationFigure 8 Removing the probe module cover1 Ground screw 3 Probe module cover2 Ground wireFigure 9 Removing high voltage barrier1 High vol

19InstallationFigure 10 Wiring for power1 AC power connections 3 Ferrite will fit snugly in this area2 Earth Ground Connections 4 Barrier should fit e

20Installation3.4.3 Wiring for AC power at the controller1. Obtain appropriate fittings with IP65 environmental rating.2. Remove the display module fr

21Installation6. Strip the cable outer insulation 260 mm (10 in.) (Figure 12). Shorten all wires except the earth wire 20 mm (0.78 in.), so the earth

22InstallationFigure 13 Hard-wired installation1 Ferrite core (Electromagnetic interference device) 3 Earth ground connection2 AC power connections (o

23InstallationFigure 14 Installation with power cord1 Ferrite core (Electromagnetic Interference Device) 3 Earth ground connection2 AC power connectio

24Installation3.4.4 Wiring for 24 VDC power at the controllerImportant Note: The AC power outlets cannot be used with the 24 VDC power supply.Figure 1

25InstallationFigure 16 Wiring for 24 VDC power1 24 VDC power terminal block 3 Strain relief2 CableTable 2 DC power wiring informationTerminal numbe

26Installation3.5 DIN rail expansion modulesThe sc1000 controller can be expanded with DIN rail expansion modules. The following DIN rail module optio

27InstallationFigure 17 Expansion card main circuit board connections1 Main circuit card 5 Mounting holes, input cards (4 each)2 Connector for expansi

1Table of ContentsSection 1 Specifications...

28Installation3.6.1 Relay card connectionsThe relay connector accepts 18–12 AWG wire (as determined by load application). Wire gauge less than 18 AWG

29InstallationTo make a relay card connection:1. Remove power from the instrument. Remove the probe module cover. 2. Remove the screws on the plastic

30InstallationFigure 20 Relay card (old version, discontinued in 2008)1 Terminal Block–Refer to Table 3 for terminal assignments. Table 3 Relay card (

31Installation3.6.2 Input card connectionsWith the input card, the sc1000 receives external analog signals (0–20 mA/4–20mA) and digital signals. The s

32Installation3.6.3 Output card connectionsIf the instrument is equipped with the output card option, the mA output card supplies up to 4 analog (0–20

33Installation5. Write the serial number from the rating plate on the supplied sticker and attach it to the main high voltage barrier (Figure 18). 6.

34InstallationAfter installation and connection of a plug-in expansion card, the card must be configured to the system. For Modbus card setup instruct

35Installation3.6.5 Profibus DP card connectionsRefer to the documentation supplied with the Profibus DP card for more information. Refer to the appro

36InstallationFigure 26 Profibus DP card (YAB020 up to December 2013) connections1 Network termination activated, last device on network 3 Terminal Bl

37Installation3.6.6 Remove/Replace an expansion cardIt may be necessary to remove an existing expansion card if probe connectors are obstructed.Import

2Table of ContentsSection 4 System Start Up...

38Installation4. Remove the screws securing the card and remove the card. 5. Replace the card and configure the card.3.7 Install an sc1000 network (sc

39Installation3.7.1 sc1000 network connectionsTo attach a network connector:1. Strip the insulation from the communication cable (Figure 30). 2. Feed

40Installation9. If necessary, set the terminating resistor.Note: When using the connector with the last module on the network segment, one union nut

41InstallationFigure 31 Network connector components1 Housing, network connector 7 Insert, plastic label (network connector housing)2 Network connecto

42InstallationFigure 32 Connecting the network connector to the sc1000 network terminating resistor1 Shell, bottom 6 Housing, network connector2 Netwo

43InstallationNote: The DIP switch can also be operated when the connector is fitted. The OFF and ON switch positions are also printed on the connecto

44Installation3.8.2 Add probe connectionsWhen all probe connectors on the sc1000 controller are already in use for probes, more probe connectors can b

45InstallationMost sc-probes draw power directly from the sc probe connection. However, certain sc probes may require supplemental 100–240 VAC power (

46Installation• Download logged data• Send out errors and warnings as a short message (SMS) or email • Transmit realtime process values via GPRSFor GS

47InstallationSafety precautions for SIM card installation• The SIM card can be taken out. Keep the SIM card out of the reach of children. Harmful if

3Table of ContentsSection 6 Advanced Operations... 7

48Installation3.10.4 Connect the external GSM antenna to the display moduleImportant Note: To guarantee proper functionality, only use the antenna tha

49Installation3.11 Storage card (SD card)Note: The manufacturer recommends to use SanDisk® SD card with a capacity of 1 Gigabyte.Important Note: If th

50Installation3.11.2 Prepare the storage cardA plain/new storage card has to be prepared first with the ERASE ALL command of the sc1000 software.To pr

51Section 4 System Start UpImportant Note: During initial commissioning, make sure all plug-in expansion cards, expansion modules, and all probes are

52System Start Up

53Section 5 Standard Operations5.1 The display moduleThe sc1000 display module is a color graphical user interface that uses touch screen technology.

54Standard Operations5.1.2 Tips for the use of the touch screenThe entire screen of the display module is touch-activated. To make a selection, press

55Standard Operations5.2 The measured value displayThe measured value display shows up to 6 measured values simultaneously or a list of up to ten line

56Standard Operations5.2.1 Daily and weekly trend lines (not available for sc1000 eco version)A more detailed analysis of measured values is possible

57Standard OperationsNote: Tap the left side of the of the curve window to display the parameter axis. With every tap the axis for the next curve is d

4Table of ContentsSection 9 Replacement Parts and Accessories ...1299.1 Expansion

58Standard Operations5.4 The Main menu displayIf the MAIN MENU button (from the pop-up toolbar) is selected, the main menu display is opened. The main

59Standard Operations5.6 Calibrate the touch screenDuring initial commissioning of the sc1000 controller, the touch screen calibration will be automat

60Standard OperationsTo set the date and the date format:1. Select sc1000 SETUP, DISPLAY SETTINGS, DATE/TIME.2. Select FORMAT. From the list box, sele

61Standard OperationsTo add a favorite item:1. Select a menu item.2. Press the FAVORITES button (star icon) in the Main menu.3. Enter the name of the

62Standard Operations3. The Profibus/Modbus configuration screen is displayed.4. Press the ADD button and select a device. The Select device box is di

63Standard Operations5. Select a probe/device and press the ENTER button. The probe/device (including serial number) is added to the Telegram box (Fig

64Standard Operations7. Select a tag and press the ENTER button. The new tag is added to the Telegram list. Select a tag and press the UP and DOWN but

65Standard OperationsTable 16 Error registerBit Error Description0 Measurement calibration error An error has occurred during the last calibration.1 E

66Standard Operations5.12.3 Profibus/Modbus configuration exampleTable 18 and Table 19 show a Profibus/Modbus configuration example.For more informati

67Standard Operations5.13 Remote controlThe sc1000 controller supports remote control through dial-up, GPRS (GSM modem) and LAN connection (service po

5Section 1 SpecificationsSpecifications are subject to change without notice.Display ModuleComponent description Display module for menu-based operati

68Standard Operations3. In the LAN Connection dialog box select Internet Protocol (TCP/IP) and press the Properties button.4. In the General tab selec

69Standard Operations3. In the New Connection wizard dialog box select the options listed in Table 20:4. In the Windows Start menu, select Programs, A

70Standard Operations5. Enter the password in the sc1000 log on screen.6. The browser access screen is displayed (Figure 49 and Table 21).5.14 Log dat

71Standard Operations5.14.1 Save log files to the storage cardTo save log files to the storage card:1. Select sc1000 SETUP, STORAGE CARD, SAVE LOG FIL

72Standard Operations5.15 Formula editor for output and relay cardFormulas can be used as additional signal source for output and relay cards (DIN rai

73Standard Operations• Load Basin1 = concentration × flow• Delta-pH=(pH IN) – (pH OUT)Important Note: Formulas are not checked for validity.5.15.2 Add

74Standard OperationsA set of functions is available to set the error and warning status of output modules. Each of these functions requires a minimum

75Standard OperationsTable 27 Check functions to set errors and warningsRange Error RNG(A, Min, Max)When A<Min or A>Max: Error <E4> “RANGE

76Standard Operations

77Section 6 Advanced OperationsThe following section describes all software settings for the sc1000 controller. The software settings from the Main Me

6SpecificationsPlug-in Expansion CardsComponent description Plug-in expansion cards for installation in the probe moduleOperating temperature –20 to 5

78Advanced Operations6.3 sc1000 SETUP menuThe sc1000 SETUP menu contains the main configuration settings for the sc1000 controller. The sc1000 SETUP m

79Advanced Operationssc1000 SETUPOUTPUT SETUPmA OUTPUT INT/EXTSelect OUTPUT card 1,2,3 or 4SELECT SOURCEDefault value: No sourceSelects a probe or cre

80Advanced OperationsRelation between input current and calculated concentrationFigure 51 shows the output current depending on the process value, the

81Advanced OperationsThe output current (OC) is a function of the process value (PV). The output current is determined by formula (1):where:OC=Output

82Advanced OperationsThe output current is determined according to formula (2):where:OC=Output currentPV=Process valueLV=Low valueHV=High value6.3.2 C

83Advanced OperationsANALOG CURRENT INPUTThe current input card connects devices with a current input interface to the sc1000 controller. Every curren

84Advanced OperationsRelation between input current and calculated concentrationFigure 53 shows the output value depending on the input current, the s

85Advanced OperationsThe output value (OV) is a function of the input current (IC). The output value is determined according to formula (3):where:OV=O

86Advanced OperationsThe output value (OV) is determined according to formula (4):where:OV=Output valueIC=Input currentLV=Low valueHV=High value6.3.3

87Advanced OperationsFEEDER CONTROLRelay indicates if a process value exceeds or falls below a set point.2 POINT CONTROLRelay toggles if a process val

7SpecificationsImportant Note: All modules and cards are developed according to DIN EN 61326 “Surge protection”.See for further information the manual

88Advanced Operations6.3.3.2 Function set to ALARM working modeFigure 55 shows the behavior of the relay in the alarm mode under different conditions.

89Advanced OperationsFigure 55 Relay behavior—Alarm mode1 High alarm 5 ON delay when phase=reverseOFF delay when phase=direct2 High deadband 6 OFF del

90Advanced Operations6.3.3.3 Function set to FEEDER CONTROL working modeFigure 56 and Figure 57 show the behavior of the relay in the Feeder Control f

91Advanced OperationsFigure 56 Relay behavior, Feeder Control mode1 Deadband (Phase=Low) 5 ON delay (with phase set low)OFF delay (with phase set high

92Advanced Operations6.3.3.4 Function set to 2 POINT CONTROL working modeFigure 57 Relay behavior—Feeder Control mode (Phase low, OnMax Timer)1 Deadba

93Advanced OperationsFigure 58-Figure 60 show the behavior of the relay in the 2 Point Control function under different conditions.LOWTurns the relay

94Advanced OperationsFigure 58 Relay behavior—2 POINT Control mode (without delay)1 High Alarm 4 OffMax-time2 Low Alarm 5 OnMax-time3 Time (x-axis) 6

95Advanced OperationsFigure 59 Relay behavior—2 POINT Control mode (OnMin Timer, OnMax Timer)1 High Alarm 5 OffMin Timer2 Low Alarm 6 OnMin Timer3 OnM

96Advanced Operations6.3.3.5 Function set to WARNING working mode Figure 60 Relay behavior—2 POINT Control mode (ON/OFF delay)1 High Alarm 4 OFF delay

97Advanced OperationsFigure 61 shows the behavior of the relay in the Warning mode under different conditions.PROCESS EVENTDefault value: DisabledSets