Hach-lange ORBISPHERE 6110 User Manual User Manual

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DOC024.52.93009
ORBISPHERE Model 6110 Package Analyzer
User Manual
08/2013, Edition 5
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Summary of Contents

Page 1 - 08/2013, Edition 5

DOC024.52.93009ORBISPHERE Model 6110 Package AnalyzerUser Manual08/2013, Edition 5

Page 2

8General Information1.4 Product recycling informationENGLISHElectrical equipment marked with this symbol may not be disposed of in European public dis

Page 3 - Table of Contents

9General InformationSVENSKAElektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga sopstationer efter 20

Page 4

10General Information1.5 Product disposalNote: The following only applies to European customers.Hach Lange is committed to ensuring that the risk of a

Page 5

11General Information1.6 Restriction of hazardous substances (RoHS)The European Union RoHS Directive and subsequent regulations introduced in member s

Page 6

12General Information

Page 7 - Section 1 General Information

13Section 2 Specifications2.1 Technical specificationsSpecifications are subject to change without notice.AnalysisMeasurement rangeO21 ppb - 12 ppmCO2

Page 8 - 1.3.5 Class 1 LASER

14Specifications2.2 Instrument dimensionsFigure 1 Instrument dimensions

Page 9 - 1.3.8 Precautionary labels

15Specifications2.3 Main instrument components2.3.1 Front view1. Display panel 4. Knob to tilt package2. Package piercing device 5. Measurement start

Page 10 - General Information

16Specifications2.3.2 Left side view1. Power socket 4. Ethernet connection2. Power ON/OFF rocker switch 5. USB-B client 4-pin connector3. USB-A connec

Page 11

17Specifications2.3.3 Right side view1. Gas connection No. 1 (IN) - Forcing gas (Air or N2) 4. Gas connection No. 4 (OUT) - Pressure sensor calibratio

Page 13

18Specifications2.4 Instrument switches and buttons2.5 Operation overview1. PiercingThe reference volume is filled with the purge gas and the whole of

Page 14

19Section 3 Installation3.1 UnpackingCarefully remove the instrument and its accessories from the box and packing material, referring to the packing l

Page 15 - Section 2 Specifications

20InstallationLocally suppliedThe following must be provided locally by the user:3.3 PositioningHach Lange recommends installing the instrument on a s

Page 16 - 2.2 Instrument dimensions

21Installation3.4.2 Physical installationAn installation wizard will start automatically once power is connected to the instrument for the first time.

Page 17 - 2.3.1 Front view

22Installation3.5 Additional installation information3.5.1 Microsoft ActiveSync® configurationThis software must be installed on your PC when connecti

Page 18 - 2.3.2 Left side view

23Installation3.5.2 Power supplyImportant Note: In order to get optimum performance from the instrument always keep the gas and power supplies switche

Page 19 - 2.3.3 Right side view

24Installation1. Connect the syringe to the tubing with the quick connector.2. Unscrew the cap from the antifoam recharge bottle and put the tubing in

Page 20 - 2.5 Operation overview

25Installation7. Attach the end of the second piece of tubing to the antifoam cartridge by pressing until the connector clicks into place on the inlet

Page 22 - 3.4 Installation

27Section 4 User Interface and Startup4.1 User interface4.1.1 Turning the instrument ON and OFFThe instrument has a power switch located at the rear o

Page 23 - 3.4.2 Physical installation

1Table of ContentsSection 1 General Information...

Page 24

28User Interface and Startup4.1.4 Rolling listsFor convenience, selection through a possible large list of items has been designed with a rolling list

Page 25 - 3.5.3 Emergency STOP button

29User Interface and Startup4.1.6 Information and warning windowsAt various stages, an information or warning message may be displayed to request conf

Page 26

30User Interface and Startup4.2 Instrument startupImportant Note: The following assumes that the instrument is already fully operational and has been

Page 27

31User Interface and Startup4.2.2 User identification and access levelIf access rights have been enabled, it will be necessary to log on as an authori

Page 28

32User Interface and Startup4.3 Menu structure overview

Page 29 - 4.1 User interface

33Section 5 Configuration5.1 Configuration menu overview

Page 30 - 4.1.5 Instrument options

34ConfigurationThis section describes the sequence of actions required to configure the instrument. The following configuration options are available

Page 31

35Configuration5.3 Package parameters5.3.1 Package managementPackage managementAdd new package definitions (up to a maximum of 100), and edit or delet

Page 32 - 4.2 Instrument startup

36Configuration5.3.2 Formula managementFormula managementThis option allows you to add new formula definitions (up to a maximum of 40), and edit or de

Page 33

37Configuration5.4 Instrument parameters5.4.1 Measurement output5.4.2 Time and dateTable 1 Formula terms and definitionsTerm DefinitionO2 HS O2 in he

Page 34 - 4.3 Menu structure overview

2Table of Contents5.3.1 Package management ...355.3

Page 35 - Section 5 Configuration

38Configuration5.4.3 System information5.5 Security and user management5.5.1 Security managementNote: When the instrument is started for the first tim

Page 36 - 5.2 Units and resolutions

39Configuration5.5.3 Audit trail5.6 CommunicationThis option sets the parameters required for exporting instrument data files to your PC or USB storag

Page 37 - 5.3 Package parameters

40ConfigurationThe text files (with a .txt file extension) are in a readable format on a PC and most document editors (MS Word, Notepad, etc.) can be

Page 38 - 5.3.2 Formula management

41ConfigurationYou will be required to enter a valid username and password combination (defined in Security and user management on page 38). The initi

Page 39 - 5.4 Instrument parameters

42Configuration5.6.2.2 OPC clientOPC (Open Process Control) is a software interface standard that allows Windows PC programs to communicate with indus

Page 40 - 5.5.2 User management

43Configuration5.7 Scheduled operationsThis option defines the sensor service and calibration schedule for all the sensors installed on the instrument

Page 42 - 5.6.2 Ethernet configuration

45Section 6 Calibration6.1 Calibration menu overviewThis section describes the sequence of actions required to calibrate the sensors and flow meter on

Page 43

46Calibration6.4 Barometric pressure sensorAfter selecting this option, the details of the last barometric pressure sensor calibration are displayed.

Page 44

47Calibration6.6 Temperature sensorAfter selecting this option, the details of the last temperature sensor calibration are displayed. This shows the v

Page 45 - 5.7 Scheduled operations

3Table of ContentsSection 10 Troubleshooting ...

Page 46

48Calibration6.8 Flow sensorAfter selecting this option, the details of the last flow sensor calibration are displayed. This shows the values recorded

Page 47 - Section 6 Calibration

49Section 7 MeasurementThe following flow chart shows an overview of the measurement process. The actions listed on the left are performed by the user

Page 48 - 6.5 Pressure sensor

50Measurement7.1 Main screenThe initial screen displays standard information about the package to measure:You have the option to change the details di

Page 49 - 6.7 Carbon dioxide sensor

51MeasurementSelect the Start Analysis option to start the measurement process. The instrument will display information regarding the measurement step

Page 50 - 6.9 Oxygen sensor

52MeasurementOnce complete, the measurement results are displayed. The three columns of data displayed are those that have been defined in Instrument

Page 51 - Section 7 Measurement

53Measurement7.2 Diagnostic measurement and results viewsThese views are essentially used for troubleshooting purposes by Hach Lange service technicia

Page 53 - Measurement

55Section 8 Analysis8.1 Analysis menu overview8.1.1 Open data8.1.2 Table settingsOpen dataThis option allows you to view the measurement data from the

Page 54

56Analysis

Page 55 - 7.2.2 Results view

57Section 9 Maintenance9.1 ScheduleThe following table shows the recommended maintenance schedule for an average of 500 package analyses per week. Thi

Page 56

4Table of Contents

Page 57 - Section 8 Analysis

58Maintenance9.3 Maintenance menu overview9.3.1 WizardsThis option gives an on-screen visual guide through a number of standard maintenance procedures

Page 58 - Analysis

59Maintenance9.3.2 Digital input verificationPiercing tip replacement It is recommended to replace these about every six months.Note: When replacing t

Page 59 - Section 9 Maintenance

60Maintenance9.3.3 Actuator verificationManual displacementMove to the home position (top)Move upStop (only applicable when moving to the home positio

Page 60 - 9.3 Maintenance menu overview

61Maintenance9.3.4 Analog value monitoringThis screen shows all the main analog signals related to the main components of the instrument. Select this

Page 61 - Maintenance

62Maintenance9.3.5 Global system viewThis option allows you check various components of the instrument:• O2 calibration valve• Gas calibration valve•

Page 62 - 9.3.3 Actuator verification

63Section 10 Troubleshooting10.1 Error and warning messagesNote: If any error or warning persists, please contact your Hach Lange representative for a

Page 63 - 9.3.4 Analog value monitoring

64Troubleshooting10.1.2 Warning messagesImportant Note: The value in the right hand column of the above table is a direct correlation to the value in

Page 64

65Troubleshooting10.1.3 Red LED’s on startup screenItem Possible cause Corrective actionBoardsBad communication between boards. This may happen when s

Page 65 - Section 10 Troubleshooting

66Troubleshooting10.1.4 Measurement problemsObservation ExplanationNegative TPO results CO2 purge gas is not of the required purity of > 99.9%The i

Page 66 - 10.1.2 Warning messages

67Section 11 Spare Parts and Accessories Part N° Description2956A-A A1100 cartridge32912 O2 flow chamber O-ring kit33001 Power Cord - EU Plug33002 Pow

Page 67

5Section 1 General Information1.1 About this manualThe information in this manual has been carefully checked and is believed to be accurate. However,

Page 68 - 10.1.4 Measurement problems

68Spare Parts and Accessories

Page 69

69Section 12 Material Safety Data Sheets (MSDS)12.1 Silicon antifoam (part number 33156)PRODUCT AND COMPANY IDENTIFICATIONPRODUCT NAME Silicon antifo

Page 70 - Spare Parts and Accessories

70Material Safety Data Sheets (MSDS)PHYSICAL AND CHEMICAL PROPERTIESAPPEARANCE Color: White. Form: Turbid viscous liquidProperty Value At temperature

Page 71

71Material Safety Data Sheets (MSDS)ECOLOGICAL INFORMATIONTest Type: LC0 FishTest Type: LC50 FishTest Type: LC100 FishSpecies: Brachydanio rerioSpecie

Page 72

72Material Safety Data Sheets (MSDS)

Page 74

HACH COMPANY World HeadquartersP.O. Box 389, Loveland, CO 80539-0389 U.S.A.Tel. (970) 669-3050(800) 227-4224 (U.S.A. only)Fax (970) 669-2932orders@hac

Page 75

6General Information1.3.2 Disclaimer1.3.3 Safety precautions1.3.4 Service and repairsNone of the instrument’s components can be serviced by the user.

Page 76

7General Information1.3.6 Use of antifoamAntifoam is injected into the sample as part of the measurement process. Once a sample has completed the meas

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